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38AWG 0.10mm*250 Strands Heat-resistant Triple Insulated Litz Wire With Teflon ETFE Extrusion

Basic Information
Place of Origin: Tianjin, China
Brand Name: RVYUAN
Certification: ISO9001/ISO14001 /UL/SGS
Model Number: Extruded Triple Insulated Litz Wire
Minimum Order Quantity: 600
Detail Information
Conductor Material: Copper Diameter: 0.10mmX250
Insulation Material: ETFE Rated Voltage: Breakdown Voltage Min. 6KV
Application: High Frequency Applications, High Frequency Applications Switch Mode Power Supp, Transformers, Medical Equipment, Industrial Controls, Safety-critical Applications Conductor Type: Stranded
IP Level: / Shape: Round
Single Wire Size: 0.10mm AWG38 Working Temperature: 155℃
Type: Insulated Product Name: Extruded Triple Insulated Litz Wire
Jacket: ETFE Conductor: Enameled Copper Wire
Standard: IEC/JIS/NEMA Other Jacket Materials: FEP/PFA
Delivery Time: 7-15 Days Packing: Around 500m On One Spool
Warranty: 2 Years Suitable Application: High Frequency Transformer, Converter, Power Supply,EV Charging
Highlight:

38AWG triple insulated litz wire

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0.10mm heat-resistant litz wire

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Teflon ETFE extruded litz wire


Product Description

Product Overview: 38AWG 0.10mm × 250 Strands Triple Insulated Litz Wire

38AWG 0.10mm × 250 Strands Heat-Resistant Triple Insulated Litz Wire with Teflon ETFE Extrusion

This triple insulated litz wire combines 250 strands of 38AWG (0.10mm) conductors with a Teflon ETFE extruded insulation system. It is engineered for high-frequency applications that demand excellent insulation strength, thermal stability, and reliable performance in safety-critical environments.

Technical Specifications
Item No. Description Test Value
1 Single wire conductor 0.10mm
2 Outer diameter of single wire 0.106mm
3 Number of strands 250
4 Layer thickness of ETFE 0.12mm
5 Finished outer diameter 2.15mm
6 Resistance 9.12 ohm/km
7 Breakdown voltage 8.72KV
8 Solderability 450℃, 3s
Teflon ETFE Insulation: Material Advantages

Teflon wire uses polytetrafluoroethylene (commonly known as fluoroplastic) as insulation wrapped around a metal conductor. Teflon offers non-stick properties, heat resistance, low friction, moisture resistance, abrasion resistance, and corrosion resistance. Compared with other high-temperature wires, Teflon wire delivers excellent thermal stability, mechanical wear resistance, and electrical insulation performance, along with high strength and friction resistance. Temperature resistance varies depending on the outer insulation material used.

Close-up of 38AWG 0.10mm 250-strand triple insulated litz wire with Teflon ETFE extrusion
Key Performance Features

Teflon extrusion litz wire with ETFE, FEP, or PFA outer insulation is suited for applications requiring:

  • High-frequency resistance performance
  • Excellent insulation strength
  • Good processing resistance
  • Fireproof and flame-retardant behavior
Typical Applications

Extruded triple insulated litz wire is ideal for:

  • High-frequency applications
  • Switch mode power supplies (SMPS)
  • Transformers
  • Medical equipment
  • Industrial controls
  • Safety-critical applications
Triple insulated litz wire used in high-frequency transformer and power supply applications
Manufacturing Capability & Cost Advantages
Professional Solutions at Competitive Cost
  • Over 22 years of professional industry experience
  • Professional sales and engineering team providing tailored solutions
  • Custom design available to meet specific requirements
  • Annual production capacity exceeding 3,000 tons
  • MOQ of 600 meters — a reasonable quantity for starting a project
  • Competitive pricing at least 5% lower to reduce your cost

Please send inquiries directly to request more information or a quote.

Litz wire manufacturing facility production line
Industrial wire extrusion and stranding equipment at manufacturing plant
Certifications

UL, RoHS, REACH, and ISO certificates support high-quality product assurance.

UL certification certificate for triple insulated litz wire
RoHS compliance certificate for Teflon ETFE insulated wire
REACH compliance certificate for litz wire products
ISO quality management certificate for wire manufacturing
Trusted by Global Customers

Rvyuan has partnered with many well-known brands and companies worldwide, including TDK Lambda, Samsung, and Hitachi Energy, supplying a wide range of wire products such as litz wire, rectangular enameled copper wire, high-purity metal products, TIW wire, FIW wire, and special alloy wire. We also help small to large enterprises achieve their business goals. For small and medium-sized businesses, we provide dedicated custom service from project start to finish and a reasonable minimum sale quantity for custom designs. Customer-oriented and committed to top-notch quality at competitive cost, we aim to supply our best products to support your business.

Global customer partnership with litz wire manufacturer
Customer visiting wire manufacturing facility
Litz wire products supplied to international brands
Industrial wire customer cooperation and project support
Wire product quality inspection for global clients
Custom wire solutions for small and medium enterprises
Packaging
Packaging of triple insulated litz wire spools ready for shipment
Frequently Asked Questions
1. Can I get a sample for testing before placing a bulk order?

Yes. Samples can be offered free of charge, but express costs are undertaken by the buyer.

2. What is your lead time?

Small sample orders ship in 3–5 working days; large orders should be completed within 15 working days after order confirmation.

3. What is your guarantee?

Within 2 years, if any quality problem occurs, defective products will be replaced at once.

4. How do I purchase from you?

Offer requirement for inquiry → producing sample → sample confirmation → quotation → PI → confirm PI → arrange payment → manufacture → shipping.

5. What are your payment terms?

T/T, D/P, D/A, L/C, and PayPal.

Contact Details
Rebecca Li

Phone Number : +8613920472299

WhatsApp : +8615516180251