Custom Nylon Serving Litz Wire 0.07mmx2600 for High Frequency Applications
This Nylon Serving Litz Wire is engineered for high-performance winding applications where stable conductivity and excellent insulation reliability are essential. Each strand is made from 0.07 mm polyurethane enameled copper wire, providing a solderable single-core design that is convenient for processing and assembly. The conductor is constructed from 2600 individually twisted strands, forming a fine litz structure that helps reduce AC losses and improves current distribution—ideal for energy-efficient operation.
To ensure mechanical strength and insulation protection, the litz bundle is uniformly wrapped with a nylon serving layer. This outer nylon jacket enhances abrasion resistance and provides durable insulation performance under typical electrical and manufacturing conditions.
In addition to nylon, we also offer polyester and natural silk serving options to meet different customer requirements for flexibility, handling feel, and insulation characteristics. Whether you need a specific serving material or a tailored wire configuration, we support small-batch customization.
Minimum order quantity (MOQ): 20 kg, making it suitable for both R&D prototypes and production scaling.
Main Applications
Our nylon serving litz wire is widely used in high-frequency transformers and inductors, wire-wound coils for power supplies, chargers and converters, and electromagnetic components requiring low loss and reliable insulation. It is also a strong choice for audio and RF coils, where stable performance and consistent winding quality matter.
Technical Specifications
|
Item
|
Tech requirement
|
Sample 1
|
Sample 2
|
|
Single wire Diameter mm
|
0.079-0.091
|
0.084
|
0.087
|
|
Conductor Diameter
|
0.07±0.003
|
0.068
|
0.070
|
|
O. D. mm
|
≤5.94
|
5.42
|
5.77
|
|
Resistance Ω/m(20℃)
|
≤0.001919
|
0.001744
|
0.001761
|
|
Dielectric strength v
|
≥1600
|
3700
|
3800
|
|
Pinhole
|
Max. 102m
|
13
|
15
|
|
Solder ability
|
Temp:390±5℃ 25s
surface smooth, no pinhole no No Residue
|
√
|
√
|
FAQ
1. How are your products different from competitors'? What are your advantages?
We offer a full range of high-frequency magnet wire products, including litz wire, rectangular enameled copper wire, round enameled copper wire, triple-insulated wire, etc., to meet various requirements. We support small-batch customization, ensuring quality and delivery even during your R&D or startup phase.
2. Do you charge a mold fee? How much? Is it refundable? How?
A mold fee applies for special customized products, and the amount depends on the specific specifications. The mold fee is refundable after a certain order quantity is reached.
3. Do you have a Minimum Order Quantity (MOQ)?
Yes, the MOQ is determined based on the wire specification and type.
4. What testing equipment do you have?
Laser diameter gauge, high-voltage spark tester, elongation tester, spring-back tester, withstand voltage tester, solderability tester, resistance Tester etc.
5. What are your specific product categories?
Litz wire, rectangular enameled copper wire, magnet wire, self-bonding wire, TIW (triple-insulated wire), OCC wire, silver wire, silver-plated wire.
6. Which customers or markets are your products suitable for?
Our products are ideal for applications requiring high efficiency and space-saving solutions in high-frequency AC environments, including power electronics & power supplies, EV on-board chargers, wireless charging systems, green energy, communications & IT, medical equipment, industrial robots, servo motors, etc.
7. Which countries or regions have you exported to?
Major markets include Europe and the US, as well as South Korea, Japan, India, and Southeast Asia.
8. Are your products cost-effective? In what ways?
We offer a full range of products with high quality, short lead times, and support for customization and mixed batches, meeting your one-stop purchasing needs.
9. How do you keep customer information confidential?
We can sign a non-disclosure agreement (NDA) upon request and commit to strictly abiding by its terms throughout the entire cooperation process.
Product Image
Your message must be between 20-3,000 characters!
