2UEW-H-F 0.32mm x 156 Strands High-Voltage PI Taped Litz Wire with 6000V Breakdown Voltage for NEV Safety Systems

In the rapidly evolving landscape of New Energy Vehicles (NEVs), electrical insulation integrity is not just a requirement—it is a critical safety paramount. As EV architectures transition from 400V to 800V systems and beyond, the demand for components that can handle extreme electrical stress is surging. Our premium PI Taped Litz Wire, featuring a sophisticated 156-strand configuration with a 0.32mm single wire diameter, is specifically engineered to meet these rigorous high-voltage challenges.

The core competitive advantage of this product lies in its specialized Polyimide (PI) film wrapping technology. Unlike standard enamel coatings, our PI tape provides a formidable, multi-layered dielectric barrier capable of withstanding a minimum breakdown voltage of 6000V.

This exceptional voltage resistance ensures long-term operational reliability in high-power density environments, such as traction motor stators and high-voltage battery management systems. By utilizing 156 individual strands of 0.32mm high-purity copper, this Litz construction significantly minimizes power losses caused by the skin effect and proximity effect, ensuring the cable remains thermally stable even under peak current loads. The PI tape is not only a superior electrical insulator but also offers remarkable mechanical toughness. It protects the delicate copper strands against abrasion, vibration, and chemical exposure—common stressors in the automotive environment. For engineers prioritizing safety, durability, and zero-failure performance in next-generation electric drivetrains, this 6000V rated PI Taped Litz wire represents the gold standard in insulation technology.

1. What's the lead time?

   The regular lead time is 15 days.

2. What are your payment methods?

   T/T, D/P, L/C, PayPal.

3. Which courier services do you use?

   FedEx, DHL, TNT, UPS, with discounts up to 80%.

4. How are your products different from competitors'? What are your advantages?

   We offer a full range of high-frequency magnet wire products, including litz wire, rectangular enameled copper wire, round enameled copper wire, triple-insulated wire, etc., to meet various requirements. We support small-batch customization, ensuring quality and delivery even during your R&D or startup phase.

5. Do you charge a mold fee? How much? Is it refundable? How?

   A mold fee applies for special customized products, and the amount depends on the specific specifications. The mold fee is refundable after a certain order quantity is reached.

6. Do you have a Minimum Order Quantity (MOQ)?

   Yes, the MOQ is determined based on the wire specification and type.

7. What testing equipment do you have?

   Laser diameter gauge, high-voltage spark tester, elongation tester, spring-back tester, withstand voltage tester, solderability tester, Resistance Tester etc.

Ideal for high-frequency transformers, medical equipment, aerospace applications, precision sensors, audio products, and power modules in consumer, automotive, and industrial power supplies requiring excellent heat dissipation and signal integrity.